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Airbag

The plug-in system in practice:

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In the event of a collision, in addition to the driver and front passenger airbags, numerous other types of airbags—such as side and knee airbags—protect the human body. The electrical connector in the control unit must never fail.

The Solution - Customized Knife Bars:

Custom-designed and custom-manufactured blade connectors using press-fit technology guarantee a connection that is 30 times more reliable than an SMT solder joint.

Overview:

All the benefits

  • Implementation of custom customer requirements
  • Most robust and reliable bonding technology
  • Long-lasting durability
  • Gas-tight bond
  • High holding forces
  • No soldering defects, flux residues, or similar issues
  • No additional cleaning required Can
  • be recycled by simply
  • squeezing out Efficient and cost-effective assembly process
  • In-house electroplating lines

Features / Highlights:

  • Custom coding, printing, pin materials, and colors
  • Variable surface coatings in the plug area (e.g., tin, gold)
  • Variable surface coatings in the press-fit area (e.g., tin, indium)
  • Strip thicknesses from 0.4 to 1.2 mm
  • 206 contacts and more
  • Compliance with purity requirements
  • Compliance with interface requirements
  • Multiple manufacturing sites

Do you require a custom connector?
We provide expert consultation.

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We will be in touch shortly to discuss your requirements. We will prepare and send you a detailed report on the high-speed characteristics as well as S-parameters for simulating your own design.

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